Sbs/APP Asphalt Waterproof Membrane Production Line
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- 1.The production process of waterproof roll is to heat the asphalt by heat conduction oil furnace and melt it.
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- 2.After mixed modification of asphalt, rubber powder, waste oil, resin and talc powder, it will be imported into the production line, and then the tire base will be formed.
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- 3.Asphalt modified waterproof material made from front and back composite pefilm or rock particles.
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- 4.The material is formed from the tread base to the cooling, and automatically adjusted by tension, towed to the roll-felt machine, rolled into finished materi
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| Scale | 15 million m2 various modified waterproof membrane annually,base on 8hr/shift,2shift/day,250days/year |
| Base material | Polyester and glassfiber |
| modifiers | SBS/APP |
| Surfacing | Sand ,schist,PE film,aluminum foil |
| thickness | 2-5mm |
| Linear speed | 5-40m/min |
| Fuel consumption | 1,250,000kcal/h,thermal efficiency≥73% |
| Membrane length | 10m/roll |
| Membrane wide | 1000mm |
| Unwinder Diameter | 1500mm(Max) |
| Winder Diameter | 380mm(max) |
| Line length | length about 62m,height about 6m |
| Water Consumption | 0.8-1.0m3/D |
| Total Installed Capacity | 550kw |
| Diesel consumption | 150kg/h |
Component
| Describing |
Coiled material production line
| 1.Via batching system,measured out the formulation of the material need for production line,and formula material adhered in the molding firm or tire base fabric.
2. A system device after forming ,roll extrusion,film and sand to produce the required coil type of membrane |
| Material mixture preparation | 1.The raw material,stone powder,powder,heavy oil,ration by a certain proportion,through the high temperature mixing to form of required waterproof amterial type. |
Smoke purification device
| 1.collecting the substantial smoke in the production process from forming system and distribution system
2..a system device that through the electric oil trap-----activated carbon tank (adsorbed CO,SO2and other toxic and harmful gases)---Spray tower (filter out particles)--chimney discharge of non-toxic gas. |
| Thermal process system | 1.By means of the boiler combustion(oil,nature gas,coal) or electric heating system,heating the circulation conducting oi,control the temperature of the heat conduction oil
2.A system device provide the required temperature to material distribution system,conveying system and production system. |
Cooling water recycling system
| 1.By cooling water tray and cooling roller in the production molding system,to lower the temperature of the finished products.
2.To lower the temperature of the material which need to cool down in the material distribution system.
3.For a better separation of the dust in the environmental protection system. |
Five parts of waterproof membrane machine
1. Coiled material production line
2. Bitumen modification preparation system
3. Thermal oil heating system
4. Cooling water recycling system
5. Lampblack management system
Technical parameter | Item | SBS/APP modified asphalt membrane production line |
| Feature | 1.Flexible layout based on customer's factory |
| 2.Engineers overseas installation after sales |
| 3.Easy operation |
| 4.Versatile production capacity for various specifications |
| 5.Effective smoke treating system to protect environment |
Standard structure of
one set | 1.Indoor roll forming line |
| 2.Heating Boiler System |
| 3.Raw materials mixer and oxidation system |
| 4.Smoke treating system(Outdoor parts) |
a) SBS modified bitumen water proofing membrane is specially used as waterproof material in cold area
b) APP is specially suitable for areas of high temperature and of strong sun-shine SBS/APP Modified Bitumen Water proofing Membrane.
c)Good performance in Good impermeability ,anti-puncture, anti-broker, anti-resistance, anti-erosion, anti-mildew,anti-weathering.
d)Possess good tensile strength, elongation rate and size stability which could be well suited the substrate distortion and crack.
Application method1.Make sure the roof deck smooth,clean and dry(Moisture<9%),then apply the surface of roof deck homogeneously with a kind bitumen paint till dry to start application.
2.There are two methods in application:
One way is by heating and melting method---Heat the polyethylene film of the membrane and roof decksurface by heating and melting method to be nearly melted (not flowing),then install the membrane fully bonded to the roof deck with overlaps of 5-10cm.The other way is by cold adhesive method---Pour the cold adhesive homogeneously on the roof deck,then roll the membrane to install it to be fully sticked to roof deck.By heating and melting method and by cold adhesive can be used in alternation in application as requested.
3.After application ,a full serious inspection is required to sure no air bubble,no fold,no falling away etc.to guarantee the waterproof life.
Company Information
Changzhou Benefit Waterproof Equipment Co.,Ltd,established in 1990, is a professional manufacturer which is specialized in researching, producing, marketing and service waterproof equipment. As a private-owned enterprise,Our company is a famous supplier in the line of waterproof equipment in China, also an important supplier in the international markets. On the basis of absorbing foreign advanced science and technology, our factory has developed various kinds of advanced waterproof equipment plants, and has got many national patents.The factory is strictly in accordance with international quality system to ensure product quality. Our factory pursues the enterprise culture of sincere, realistic and innovation, adheres to the service goal of honesty, customer-oriented and win-win situation. We are looking forward to cooperating with you.
Our clientsFAQ
SBS APP modified bitumen membrane production line, bitumen waterproof membrane machine to produce bitumen membrane rolls
1)Engineers will supply overseas installation guiding service.
2)Installation will be finished within 3 months normally.
(buyer should supply enough labour help and installation tools help )
3)Trial operation will be finished within 15days normally.
(buyer should supply necessary raw materials and auxiliary tools and rooms )
4)We welcome your visit to our factory ,then,it would be our greatest pleasure to introduce every part to you face-to-face. you can choose the parts you need or delete the parts you don't need.modified bitumen membrane production line, bitumen waterproof membrane machine
Value-added service 1.we guarantee that we support extra helping for new technical formula and new technology development for our customers after sales,and we will be responsible for project training until you clear very well.
2.we support extra helping on other waterproof material producing and technology formula,including painting and polymer ect.
3.we support new technology machinery to our customers priority,to make sure they have leader level in technical equipment and production technology.
After-sale ServiceChangzhou benefit is not only supporting technology consulting,product consulting,and perfect pre-sale service,and selling service,but also we have completely after sale service including follow:
- Warranty for 24 month;
- We will offer the spare parts as low price to our customers;
- We can send our engineer stay in customer's factory it you require,eve though the product line have been running.
- We will send our engineer to solve the problem within the warranty date in 24 hours.
- We will continue to support techinology consulting after the warranty date.
- Seting up project management files to traction in fixed date,supporting written report suggestion of maintenance.
- After sale service number works in 24 hours,making sure the machine problem can be solved in soonest time.
Packaging and Delivery Delivery time:Delivery should be arranged within 120 working days upon received the down payment.The whole line need fifteen containers , about two sets of 40 containers and eleven of 40OT containers which are open top ,and two of 40HQ container.
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